Are you working as an overhead crane operator?
Canada has a massive demand for overhead crane operators, and it is one of the jobs that require keen attention and responsibility for job completion. A slight mistake can result in a significant loss. Which is why it’s good to know when to recognize it’s time for Overhead Crane Repairs.
The standard life of an overhead crane is about 20-30 years. The reason behind this is that the overhead crane includes countless components that have a specific lifespan. Hence, they need repairs/replacements periodically to keep the crane functioning. With timely repair and maintenance during the 20-30 years time span, you can ensure the proper working of your crane without encountering technical faults while working.
Every operator who has undergone the overhead cranes training already knows what’s included in the inspection checks and what repair and maintenance pointers to consider. However, not all operators undergo adequate training before placement as crane operators.
Hence, below are the upkeep checks for common Overhead Crane Repairs that you should follow:
Bent Hooks: The most common reason behind bent hooks is picking up unbalanced materials. This exerts additional pressure on one side of the hook that bends it. A belt hook can even witness a crack that remains unseen until you inspect it in depth. Hence check your crane hooks for bents and repair them before your subsequent lifting.
Snapped Chain Links: Chain links are your overhead crane’s nerves that lift heavy items without a halt. But, with hours of use in lifting heavy material, the chain link weakens and can damage easily.
It’s essential to check the snapped chain link before it reaches extreme conditions and breaks during operational hours. You should regularly check the chain links and ensure they are not crushed, broken, or cracked. In such a case, replacing it is better to strengthen your overhead crane.
Replace Rusted Parts: Overhead cranes are big, which makes them immovable. Hence, these cranes witness all-weather conditions without any high-end safety. This exposes their components to weather that can cause rusting to some of the parts.
You should inspect all the major components to ensure they aren’t rusting. If found any rusting part, either lube them to eliminate rust or replace them immediately to halt further spreading.
Worn Clutch & Brakes: Clutch and brakes are the essential controllers of your crane, which play a significant role in daily functioning. Hence, keeping an eye on the clutch plates and brakes is mandatory to ensure they aren’t worn out.
If you find them weak, replace them immediately to avoid last-minute troubles. Timely replacement will save your big machine from metal wear and extend its life.
Check Dry and Frayed Wire Rope: Wire is the connecting dot between heavy items and the machine. Hence, neglecting the rope is a big mistake that you are making.
You should check any wear and tear in the frayed wire rope periodically. The extreme temperature impacts the rope quality, which you shouldn’t neglect.
Proper safety protocols are also essential towards protecting the equipment and the lives of working professionals on each job site where Cranes and other heavy equipment is present.